Furniture and component manufacturing

The project is finished and the profit is gone. The cost price was never known.

An anonymised case study of a furniture and components manufacturer. No names and no prices, only the market, its cost price problem and how it could work better.

This study is based on a real conversation with someone in the market. All data is anonymised.

3 to 4 d.to calculate one large project
10 to 15 d.how long competitors take
0 or a lossa common project result
The market

Plenty of products, yet the cost price only becomes clear at the end.

Furniture and component manufacturers design, cut, edge band, drill and pack products for themselves and for others. There is no furniture standard in the market, so everyone calculates in their own way, and the true cost price is hard to work out. Yet it is exactly the cost price that decides whether a project earns money or is made for nothing.

How it works today

To learn the price, you first have to design the whole thing.

A client sends an order, usually an Excel with part sizes and materials, or a drawing. To price it, the company first has to model the project in its own program, and only then gets a material table. The cost price is then derived by hand. Material prices sit in a separate Excel database with many manufacturers, and hardware codes in the European and the local catalogue often differ.

Only one technical person can calculate accurately, and they keep it all in their head. While they calculate, the whole company waits, and the client often already picks someone faster.

Where it breaks

Problems that cost real profit.

Unclear cost price

The price is given to the client from the gut. On recalculation it turns out the project barely covers its costs, or is made at a loss.

Calculation eats days

A large project takes 3 to 4 days to calculate. That slows every quote and holds up production.

The faster one wins

In this market a price is often returned only in 10 to 15 days. Whoever answers faster gets the order.

Codes do not match

Hardware codes differ between the European and the local catalogue, so someone has to match them by hand.

It all sits in one person

Only one experienced technician can price accurately. Without them the process stops and the company cannot grow.

What is really needed

A clear cost price and speed that do not depend on one person.

  • Get material quantities from the sent Excel or project automatically, square metres by thickness
  • Calculate hardware quantities by sets automatically
  • See two lines at once, the cost price and the price for the client
  • Add assembly, installation and design percentages automatically
  • The same method for the whole team and partners, not a guess from the gut
What is missing today
Time for a large project3 to 4 days
Who can calculate itone technician
Cost price knownonly at the end
Competitor speed10 to 15 days
Speed and cost price decide the profit
How it could look

Cost price and client price in minutes.

Imagine a tool where you drop in the client's Excel and it lays out the numbers itself and shows whether the project will actually earn.

Imports the Excel

Reads the specification the client sent and calculates square metres by thickness and hardware quantities.

Applies prices

Pulls prices from your database and automatically adds assembly, installation and design percentages.

Shows two prices

You see the cost price and the client price at once, so you know your real margin before you send the quote.

The result: a clear cost price and a fast quote that any team member can prepare, not just one technician.

The benefit

What it would change day to day.

No more zero projects

A clear cost price means you stop working for nothing and see the profit before you sign.

A faster reply

You send the quote before your competitors, so you win more orders.

Consistent calculation

The whole team and partners calculate the same way, with fewer mistakes.

Grows beyond one person

Calculation no longer depends on one technician, so the company can take on more work.

Summary

What to take away

1

Where the real problem sits

The cost price becomes clear only once the project has been designed, so the price is given to the client before anyone knows what the product actually costs.

2

What most people miss

There is no common standard for calculating cost price. Two similar companies price the same product differently, so there is nothing to compare your own number against and the error stays invisible.

3

What it fixes

The specification is imported from Excel, prices are assigned automatically, and the result shows two figures at once: the cost price and the price for the client.

4

The benefit

Projects stop ending at zero or at a loss, and the client gets an answer in minutes while the market norm is ten to fifteen days.

You can send this summary to a colleague or save it as a PDF.

Does this sound like your situation?

If in your projects the cost price becomes clear too late, let's talk. Together we will look at how this could work in your company.